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Project type

Design a new central fill solution

A first central fill build is a facility project, not a purchase. The decisions that determine whether the operation performs are made before any equipment is specified.

A hand marking up CAD elevations of RoboPharma equipment

Where it starts

A first central fill build is a facility project, not a purchase.

Running pharmacies and designing a fulfillment operation are different disciplines, and the decisions that matter most get made before any equipment is specified. Volume, SKU distribution, workflow and floor space set the throughput model, and the throughput model sets everything after it.

So the first conversation is about your operation, not our catalog. Floor plan, throughput model and staffing plan get built together, because changing one after the fact means revisiting the other two. The system launches at your current volume with room to scale as volume grows, all designed around your operation.

The design engagement

ROI is decided before equipment ships

Central fill design is an engineering discipline. A design methodology surfaces and resolves assumptions before they become commitments: sizing systems to verified data rather than estimates, identifying facility constraints before equipment is ordered, engaging IT and pharmacy management system vendors early enough to prevent integration delays, and planning capacity for growth from the outset rather than retrofitting it later.

Step 01

Dispensing velocity analysis

Maps prescription mix by medication type, SKU distribution across the formulary, and daily and seasonal volume patterns. It identifies which medications drive the highest volume and where manual handling still makes sense. Twelve months of data is the floor, because a full year captures seasonality, refill cycles and the growth trend in a single pull.

Step 02

Facility modeling

Translates dimensioned drawings into a validated layout: equipment fit, workflow paths, and what the space can support. It also answers what infrastructure decisions made now will enable or constrain expansion later. Planning conveyance paths during initial design costs significantly less than retrofitting them after the facility is operational.

Step 03

Integration planning

Engages pharmacy management system and wholesaler connections during design rather than after it. Data flow between systems, and the choice between cloud and on-premises infrastructure, shape the build as much as any piece of hardware.

Start to finish

Assess, design, implement, support

Assess

Volume, SKU distribution, workflows and space.

Design

Modular configurations sized to today, built to expand.

Implement

Phased rollouts, training and technology integration.

Support

Ongoing optimization with a single point of contact.

The numbers behind it

Designed once, sized for what comes after

A first build is sized against verified data rather than estimates, so the figures below are what the design is held to rather than what it hopes for.

550,000+Prescriptions filled a day across Capsa central fill installs worldwide
3.5Up to 3.5 scripts per square foot
90%Automate up to 90 percent of oral solids dispensing
50%Up to 50 percent greater labor efficiency

Questions

New central fill build FAQ

How early should we involve a design team?

Before equipment is specified. The decisions that set throughput, layout and staffing are made in the design phase, and they are expensive to revisit once equipment is ordered. A discovery conversation costs nothing and does not require you to have gathered anything first.

We don’t have CAD drawings, only sketches. Is that a blocker?

Not to start. Measured dimensions and photos are enough to begin. Dimensioned drawings, and ideally a site visit, are needed before the design is finalized.

We have no dispensing history for this facility. Can it still be designed properly?

Yes. Without historical data the intake places greater weight on business case projections and comparable-facility benchmarks. The principle is the same either way: design against the best available data rather than assumptions.

Can the system be sized for today and expanded later?

Yes, and it should be. Each HV Wall configures from 5 to 30 filling points, and cells are added to expand capacity as the operation grows. Planning conveyance paths during initial design is significantly less expensive than retrofitting them afterward.

Let’s talk

Engineered for your operation

Capsa isn’t another pharmacy vendor, so every RoboPharma project starts with your workflow, not our catalog. Pharmacies count on Capsa every day. Bring us your toughest challenges to find out why.

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